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Save Money on Long-Run Instruction Manual Printing

May 13th, 2013 by formax

Limiting the Use of Color will Help You Save Money when Printing Instruction Manuals

A printed manual is one of the most efficient ways to convey logical, step-by-step instructions. Whether the instruction manual is a small booklet or a comprehensive book, it provides essential information for completing a task or a series of tasks.

Many consumer goods come with an instruction manual. Often referred to as an owner’s manual, product handbook or user guide, this bound document instructs the user on the proper assembly, installation, operation and maintenance of the product.

In addition to product-related manuals, instruction manuals are often used by businesses and organizations to convey important operational procedures. Instruction manuals are also commonly used for a variety of training and educational purposes.

The Most Economical Way to Print Long-Run Manuals

When printing instruction manuals in large quantities – like 5,000 or more – a Web Press is the most economical production method. Unlike a sheet-fed press, which has separate sheets of paper entering the press one after another, a web press is fed from a continuous spool of paper that flows through the press. This web of paper is held taught by a series of rollers, which move the paper through the press at a tremendous speed. Once printed, the paper on a web press is cut into smaller sheets.

When printing high-volume book and booklet projects, such as instruction manuals, a web press offers two cost advantages over a sheet-fed press. First, its paper cost is less. This is because paper bought in bulk rolls offers substantial savings over paper bought in cut sheets.

Second, a web press can print on very light paper stock. A sheet-fed press encounters problems when printing on lightweight stock, but a web press handles it just fine. This is an important factor for instruction manuals, and other potentially high-page-count publications because it reduces bulk and prevents the book from becoming too heavy or unwieldy. In addition to making the book easier to handle, the lighter overall weight and reduced thickness helps lower the costs associated with storage and distribution.

Limiting the Use of Color is Another Way to Save

Full color is ideal for printed matter that serves a promotional purpose, but instruction manuals are strictly informational in nature, not promotional.

For this reason, the pages of an instruction manual can often be produced with black ink on white paper or newsprint, or possibly two ink colors on white paper or newsprint. Limiting the use of full color to the manual’s cover – or even foregoing full color altogether – will substantially reduce the printing cost of the manual.

When printing an important project like an instruction manual, knowing all your options upfront will help you achieve the optimal result. So whatever type of manual, handbook, or guide your organization may need, give Formax Printing a call. Don’t pass up the opportunity to reduce the printing costs of your next instruction manual – be sure to explore all your options!

Take care!  Keith

The Benefits of a Turned-Edge Binder

April 29th, 2013 by formax

The full-color cover design wraps completely around this Turned-Edge Binder

Traditional vinyl binders are functional, but Turned-Edge Binders offer function plus an extremely prestigious look and feel. Hence, turned-edge binders are the preferred option to promote an organization’s professional image.

Similar in construction and durability to hardbound book covers, turned-edge binders can be printed with vibrant, full-color graphics. They can also be enhanced with special features such as metallic foil stamping or embossing.

Why is it called a “Turned-Edge” Binder?

A turned-edge binder is created by adhering an outer cover over rigid paperboard. In most cases, the cover is a sheet that has been printed and laminated, but it could also be some other high-quality material.

The outer cover is designed so that it overlaps the paperboard substrate and bends around its edges, hence the name “turned-edge.” The result is a very professional and finished-looking binder.

The Benefits of a Turned-Edge Binder include…

Full-Color Graphics: Turned-edge binders can be printed with crisp and elaborate full-color artwork. In addition to the outside cover, the interior of the binder can also be printed in full color.

Enhances Creativity: There are no seams to interrupt the cover’s artwork design, so it can flow continuously around the binder. Also, because the cover artwork wraps around to the inside, a full bleed is automatic.

The bleed is automatic on a Turned-Edge Binder because the cover artwork wraps around to the inside.

Available in Multiple Styles: In addition to ringed binders with or without pockets, the turned-edge method can be used to create self-standing easel binders, presentation and catalog covers, slip cases, and more.

Special Sizes & Smaller Quantities: Unlike many other types of binders, turned-edge binders can be custom assembled. This allows for unique sizes as well as shorter production runs.

Professional Look and Feel: Turned-edge binders offer high visual appeal. Plus, they are extremely durable and well-constructed. As such, they provide a lasting impression.

If you are looking to add distinction to your presentations, get in touch with Formax Printing. We will help you develop a binder or presentation cover that offers the optimum in appearance, function and quality. Also, the minimum order quantity is only 100. Give us a call at (314) 997-2616 or (866) 367-6221 to discuss your next binder project.

Book Printing Lingo: What are the Margins of a Book?

March 20th, 2013 by formax
Margins of a Book

This Diagram of an Open Book Illustrates the Concept of Page Margins

The Margins of a book refer to the blank spaces that surround the printed content of each page.

Each page in the book will have a top margin, a bottom margin, an inner margin and an outer margin.

Also known as “white space”, the margins of a book serve several important functions:

1) Enhances Aesthetics – margins help center the content on the page and make it more visually appealing. They also help separate and balance the content of facing pages.

2) Improves Readability – the blank margins provide contrast to the printed words and images on the page. This provides a frame to the content, which helps the eyes focus better and allows for easier reading.

3) Allows a Place to Hold the Book Open – the margins allow a convenient place for the reader to hold the book open. Without ample margins, the hand(s) holding the book would block some of the printed content while it was being read.

4) Provides an Area upon which to Write – if the reader wishes to make any notes or comments in the book, the margins provide the blank space necessary to write.

5) Creates a Buffer Zone during the Manufacturing Process – in most cases, a book’s pages are gathered and trimmed while it is being constructed. The margins act as a safety zone between the content and the edge of the page, so there is no risk of anything important being trimmed off.

Don’t Skimp on the Margins…

When designing a book, it is important not to skimp on the size of the margins. It is true that extremely narrow margins will allow you to fit more content per page, but the resulting book will not be attractive. Narrow margins also increase the risk that some of the page content may get trimmed off during the manufacturing process.

If you are producing a perfect bound book or a hard cover book, you also want to make sure that the inner margins are not too narrow at the gutter. The gutter is the channel formed by the inner margins of two facing pages when the book is opened. You want some extra margin width at the gutter to help “push” the content out from the spine, otherwise some content may get buried too deep into the spine and be hard to read.

Similarly, if you are planning to produce a coil bound book, you’ll want to make sure that the inner margins are ample enough to accommodate the holes drilled for the coil. Otherwise you risk having some of the holes bored through, or uncomfortably close to, the page content.

Formax specializes in softcover book printing. Whether you need perfect bound books, coil bound books or saddle stitched books, Formax can help produce your book. We’ll be happy to explain all your options as well as share some money-saving ideas with you. Give us a call at 314-997-2616 or 866-367-6221 to discuss your upcoming book project.

Take care!  Keith

Book Printing Lingo: What is the Spine of a Book?

January 18th, 2013 by formax

The Spines of hardcover books and perfect bound books are often printed upon, because these types of books usually have spines wide enough to display printed information.

The Spine of a book refers to the outside edge of the book where the pages are gathered and bound.

In addition to providing an anchor point for the pages, the spine provides the hinge action that allows the book’s cover and pages to open and close.

Printing on the Spine

In most cases, the spines of hard cover books and perfect bound books are wide enough to be printed upon. However, the number of pages and the thickness of the pages is what determines the width of a book’s spine. The wider the spine, the more surface area it provides for printed information. Printing the title and other features on a book’s spine allows the book to be identified while it stands vertically on a shelf or lies horizontally in a stack.

Some books are unable to have printing on the spine. For example, the spine of a saddle-stitched book is formed by creasing the book’s cover. Therefore, the spinal edge is quite narrow. As such, the spine of a saddle-stitched book is not wide enough to print on. The spine of a coil bound book consists of a plastic or metal spiral coil, so it too is unable to receive printing.

Formax specializes in short to medium runs of soft-cover books. We offer digital and offset printing, with a variety of finishing and bindery options. If you have an upcoming project for perfect bound books, saddle-stitched books or spiral coil bound books, get in touch with us. In addition to low prices, we offer excellent advice too.

Laminated Visuals: Posters, Flipcharts & Other Large Business Displays

May 8th, 2012 by formax

Clear Lamination enhances the appearance and durability of Large Format Print Projects

In business, large format printing is used to create high-impact visuals, such as posters, announcements, charts, diagrams and marketing displays.

Applying clear lamination helps further boost the appeal of these large printed messages by adding sheen and vibrancy to the ink colors. Lamination also stiffens and protects large printed pieces, which allows them to last much longer.

Large, Laminated Visuals Serve a Variety of Purposes…

Promotional Purposes:  Large, laminated visuals are used extensively for marketing and advertising purposes. Retail locations, showrooms, lobbies, tradeshows, event venues, school campuses and points of purchase are all places you will commonly find large, laminated visuals. Basically, anywhere people pass by or congregate is an excellent location for attention-grabbing posters and displays.

Educational Purposes:  Instructional settings – such as classrooms, seminars, business presentations, and corporate training rooms – often use large, laminated visuals such as diagrams, maps and flipcharts. The large format allows everyone to see the information clearly and the laminate coating extends the life of the printed pieces so they can be referred to again and again.

Operational Purposes:  Large, laminated visuals are used by a wide range of companies and organizations for day-to-day operations. For example, large laminated signs on walls or equipment can be used to provide information or explain procedures to employees and visitors. Large, laminated visuals can also be created in a simple write-and-erase format for use in scheduling or planning.

If you have a need for custom-printed posters, charts or other large laminated pieces (up to 27″ x 39″) get in touch with Formax Printing Solutions. Whether your project prints in black ink or full color, we can apply a gloss or matte laminate to enhance its look and extend its life.

By the way, you will be quite impressed with our prices for laminated printing. So give us a call to compare!

Take care! Keith

Laminated Printing: 5 Reasons to Laminate Presentation Folders

April 11th, 2012 by formax

A laminate coating greatly enhances the look, feel and function of a Presentation Pocket Folder

A Presentation Folder is a sturdy and high-quality pocket folder used to distribute and organize documents for presentations, meetings, seminars and other important business events.

As the name implies, presentation folders are designed to promote an organization’s professional image and make a lasting impression. Hence, they are always designed to offer high visual appeal.

One of the best ways to enhance the look and function of a presentation folder is to have it created with a gloss laminate finish. This is because gloss lamination provides five important benefits:

1) Creates a Prestigious, Lustrous Appearance – the high sheen provides a distinctive, finished look…improving the overall aesthetics of the folder’s design.

2) Adds a Layer of Protection – protects the paper substrate against spills, stains and abrasions, thus increasing the longevity and usefulness of the folder.

3) Enhances the Ink Colors – the thick clear coat adds depth and vibrancy to the underlying ink colors, which attracts and embraces the recipient’s attention.

4) Improves Overall Rigidity of the Folder – stiffens and strengthens the folder to improve its functionality as a portable carrier of important documents.

5) Increases Thickness of the Card Stock – adds a durable, high-quality feel while guarding against tears, creases and wrinkles.

If you’d like to learn more about custom-printed presentation folders, give Formax Printing a call. In addition to our optional lamination, we offer a vast selection of creative folder sizes, shapes, and designs…and they’re all stock dies. This means your presentation folders will have a customized look, but at no additional cost to you.

Let Formax help you create impressive, attention-getting folders for your next presentation or business gathering. You’ll be surprised at how affordable quality presentation folders can be!

Take care! Keith

Printing for Less: Here’s a Simple Way to Save on Full-Color Printing

March 29th, 2012 by formax

If your organization uses full-color business cards, postcards, flyers, door hangers, or any other common item printed in full-color ink, you may be able to attain a lower cost by working with a printing company that has gang run capabilities.

What is a Gang Run?

A gang run, also known as a combination run or combo run, is a print industry term for grouping multiple smaller jobs into one large production run. Gang runs are used in conjunction with offset printing presses, which produce very high quality printing.

Even though offset presses produce high-quality printing, they often have substantial set-up costs. Normally, these high set-ups costs would make an offset printing press too cost prohibitive for a shorter production run.

However, by printing similar jobs from a multitude of customers all at the same time, the cost of each job is substantially reduced. This is because the set-up costs – like plate charges and other press preparation costs – are distributed across many jobs, not just applied to one job.

When is a Gang Run used?

To take advantage of gang run savings, all of the printing jobs in the press run must share the same paper and ink specifications. This makes the more popular printed items like business cards, postcards, flyers, simple brochures and door hangers better candidates for gang runs.

For example, by printing a gang run of business cards on an offset press, Formax is able to offer full-color 2-sided business cards with UV coating for what other printers might charge for a one-color 1-sided uncoated business card.

In fact, a gang press run can significantly lower the price of many popular items printed in full color, particularly smaller orders which might have otherwise been too cost prohibitive if produced by their own separate offset press run.

Does a Gang Run work well for all Full-Color items?

No. Some projects are better suited for their own press run instead of being printed along with other jobs. For example, if the project requires an exceptional degree of color control, such as an annual report or flagship brochure, a gang run may not be the best option.

Also, if the project requires a unique type of paper, a special print effect or any other uncommon specification, then gang running will likely not be an available choice.

If you have any questions about whether or not your full-color project is well-suited for gang run printing, give Formax Printing Solutions a call. We’ll be happy to discuss gang printing and share any other ideas that will reduce the cost of your project. Our goal is to make your print buying experience simple and cost-effective!

Take care!  Keith

Laminated Printing: When to Laminate Instruction Sheets

March 22nd, 2012 by formax

Lamination protects Instruction Sheets from the rigors of use

Instruction Sheets provide logical, step-by-step procedures on how to accomplish something.

Some instructions explain how to follow a specific course of action, such as safety or maintenance procedures.

Other instructions explain how to complete a task, such as how to assemble, install or operate a product or device.

Regardless of the actual message, certain types of printed instruction sheets should be covered with a clear laminate film to extend the life of the documents.

These include…

1) Instructions that are handled frequently -

If your business or organization uses instruction sheets that are referred to over and over again – by employees, customers, technicians, etc. – these printed documents should be ordered with a clear laminate film applied.

The laminate will protect the instructions against stains, smudges, tears, creases and so forth, thus prolonging the life and functionality of these documents.

2) Instructions that are used in dirty or damp environments -

Lamination, particularly sealed-edge lamination, protects printed instruction sheets from dirt, grime, moisture, oil, grease and other contaminants.

This is why any printed document used in a dirty environment – such as around machinery or industrial equipment – or where spills or splatters may occur – such as in a commercial kitchen – should be protected with a laminate film.

3) Instructions that suspend from a chain, hook or lanyard -

Lamination adds rigidity and thickness to printed instructions, allowing the documents to be created with a hole or slot that won’t tear out.

Any instruction sheets that hang from a chain, hook or cord – such as instructions for certain types of equipment or consumer goods – should be laminated. Depending on the application, a metal grommet may also be installed to further reinforce the hole.

Sometimes, instructions – such as certain operating procedures or codes – are printed as a small card to suspend from a lanyard worn around an employee’s neck. In this instance, the rigid lamination is made with rounded corners to increase its safety.

If you have a need for custom printed and laminated instruction sheets, get in touch with Formax Printing Solutions. Whether your instructions print in black ink or full vibrant color, we can apply a gloss or matte laminate to protect them from the many rigors of use.

By the way, our current customers are thrilled with our prices for laminated printing…you will be too!

Take care!  Keith

Laminated Printing: Your Guide to Outsourcing Laminated Print Projects

March 2nd, 2012 by formax

Lamination is a popular option for many printed pieces, especially those that will experience frequent handling or be exposed to dirty, greasy or damp environments.

However, many quick printers, copy shops and other commercial printers do not have the equipment to produce laminated pieces, nor can they justify buying laminating equipment based on the occasional need. So if one of their customers requests laminated printing, they often decline the project.

By declining, three negative outcomes usually occur. First, the printer misses an opportunity to expand the client relationship. Second, the printer forgoes the chance to earn additional profit for the business. Third, the printer inadvertently opens the door to a competitor.

Sometimes, a printer may arrange to print the base material in-house and then send it elsewhere to be laminated. However, this can become quite a hassle as well, because it involves extra handling and the shipping of bulky boxes back and forth.

If you are a commercial printer and any of the above describes your situation, you should consider outsourcing your laminated print projects to a trusted trade partner. This will enable you to profit from laminated projects that you might otherwise be compelled to decline…and outsourcing is super easy.

How outsourcing works…

It is a very simple process – the printer takes his/her customer’s order, forwards the specs and artwork to a trade partner, then the trade partner prints and laminates the project at a wholesale rate. Depending on the arrangement, the completed order is then either sent to the printer for distribution, or blind-shipped directly to the printer’s customer. Either way, the printer’s relationship with its customer is protected at all times.

Print shops that outsource laminated projects have an edge over other printers that say “no” to laminated projects or merely refer the customer to someone else. If you are unable to accept laminated printing orders because you lack the equipment or expertise, you really should explore the many benefits of outsourcing. It’s really quite easy to do, and outsourcing helps you capture profits you might other wise miss!

Do you have additional questions about the advantages of outsourcing your laminated print projects? Just give Formax a call at (314) 997-2616 or (866) 367-6221.

Whether you need price lists, instruction sheets, diagrams, maps, cards, tags, educational materials or any other laminated pieces, Formax will print and laminate these projects for you…so basically all you’ll have to do is forward us the job specs and then invoice your customer.

Let us show you just how profitable – and incredibly simple – outsourcing laminated printing can be!

Take care! Keith

Promotional Literature Printing: Flyers, Pamphlets & Brochures

February 7th, 2012 by formax

An Assortment of Promotional Literature

Promotional literature refers to print materials that are designed to promote an organization and/or its products and services. Promotional literature can be created as a stand-alone piece, or as a supplement to a meeting, presentation or event.

Most businesses use some form of printed promotional literature to reach potential customers. Promotional literature is also used by many non-commercial organizations to build awareness among the general public.

As a commercial printer for over 25 years, I wanted to provide an overview of three popular categories of promotional literature – Flyers, Pamphlets, and Brochures. These three are somewhat related, but as you will see there are some important differences.

Flyers: A flyer is one of the most basic and economical promotional pieces. It is usually produced as a single, unfolded printed sheet that draws attention to a specific product, service, or event. A flyer usually contains a very simple message that can be conveyed quickly. As such, a flyer typically makes effective use of graphics with minimal text.

Flyers are generally printed in the common 8.5” x 11” paper size to keep the cost as low as possible, though flyers can be created in any size that is easy to handle. Also, the printing is most commonly on one side of the paper, though there is no law that says flyers can’t be printed on both sides.

Flyers are commonly distributed by hand, such as at a trade show or other popular venue. They are also commonly distributed door-to-door, such as part of a neighborhood canvassing campaign. Flyers can also be sent out by mail, either enclosed in an envelope or folded and tabbed as a self-mailing piece (aka a “mailer”).

A flyer usually has a relatively short lifespan, such as being used to announce a new product or service, or a one-time event like a grand opening or special promotion. Because a flyer has a limited life, the paper used is often light weight. Flyers can be printed using any ink or paper color, however to be fully effective, full-color printing is generally the recommended choice. Full-color provides a more professional appearance and helps the flyer grab and maintain attention.

Pamphlets: A pamphlet is a small, unbound booklet. It has a very simple design and a size that is easy to hold. Many times, pamphlets are made from a single sheet of 8.5” x 11” paper folded in half to 5.5” x 8.5”.

Despite being small, pamphlets usually contain a fair amount of text. This is because most pamphlets are created to be informative and/or persuasive in nature, such as providing the background and mission of an organization, introducing and explaining products and services, or announcing an upcoming event.

Pamphlets usually have very basic design elements, including paper that is light to medium in weight. As such, pamphlets are relatively economical to produce. Also, the compact size of a pamphlet allows it to be easily distributed by hand or through the mail. Pamphlets are also well-suited for display in a literature rack, such as in a POS location, showroom, lobby, or waiting area.

Pamphlets sort of bridge the gap between flyers and brochures. They have simple features like a flyer, yet make use of multiple pages like a brochure.

Brochures: A brochure is the flagship of promotional literature. Unlike simpler flyers and pamphlets, brochures are created with design elements that project an image of high-quality and professionalism. A brochure must be of top quality since its job is to help promote a company or organization by showcasing its products, services and other offerings. Brochures are designed to make a positive and lasting impression.

A brochure contains multiple panels or pages of information. These panels or pages may be created by a variety of folds, or from multiple sheets bound together in booklet form. Whether folded or bound, brochures can be created in a variety of standard and custom sizes.

Also, a brochure is generally constructed from heavier weight paper. This is done not just to enhance the perception of quality but also because a brochure should be more durable, since it will be kept around for a while and referred to. Also, every quality brochure is printed in full color and has some type of sheen from a laminate, UV or Aqueous coating.

In addition, many brochures use special creative features to further enhance the image of quality and trust. For example, a brochure’s cover and pages may be die-cut to a unique shape, or contain embossed, foil-stamped, or spot-coated areas for emphasis.

As far as actual content, brochures are very well written and contain informative and persuasive text. They commonly include a thorough summary of features and benefits and focus on the reader’s needs. Also, the images used are generally “beauty shots” that cast the organization and its offerings in the best possible light.

Needless to say, brochures are one of the most important pieces of promotional literature an organization can produce. However, brochures are generally not distributed as freely as flyers or pamphlets. Usually brochures are distributed by salespeople only after some initial interest is shown by a potential customer. This is because more money is typically invested in a brochure than in a flyer or pamphlet.

Formax Printing Solutions specializes in full-color literature printing. Whether you need a simple pamphlet or a premier brochure, give us a call. We look forward to assisting with your next promotional project!

Take care! Keith