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Printing Lingo: What is Large Format Printing?

January 16th, 2012 by formax

A child's growth chart is an example of Large Format Printing

Large Format Printing refers to print materials that are too large to be printed on the most readily available sizes of commercial printing presses.

Sometimes called wide-format printing or grand-format printing, large format printing requires the use of specialty production equipment that can accommodate bigger-than-normal print dimensions.

In the print industry, “large format” is actually a relative term because maximum print sizes vary from printer to printer. But generally speaking, large format refers to the following categories of print materials:

> Window and Wall Posters
> Maps, Diagrams and Charts
> Event Announcements
> Large Wall Calendars
> Store Displays
> Promotional Signage
> Child Growth Charts
> Important Notices for Employees, Students or other groups
> Standees
> Horizontal or Vertical Banners

As you can see, large format printing has many uses. It can be used to get attention from afar, to provide quick reference, or to provide a large visual for use in a classroom or other instructional setting. Also, most businesses use large format print materials for promotional purposes.

Large format printing is most commonly designed as a flat wall-hanging, but it can also be made to fold or in some cases made to be free-standing. Whatever your need for large format printing, get in touch with Formax Printing Solutions. Though we don’t offer large format printing as a one-off or in small quantities, we can help you with projects of 500 pieces or more. Give us a call on your next large format printing project!

Take care!  Keith

Here’s a Couple Tips for Saving Money on Laminated Printing

January 4th, 2012 by formax

Depending on your Project, you may be able to Reduce your Cost for Laminated Printing

Print lamination involves bonding a clear plastic film onto printed materials. Lamination offers many benefits: added protection, increased rigidity, enhanced ink colors, and greater sheen.

As a printer devoted to helping customers reduce their costs, we often provide ideas for saving money on various print projects. That said, below are a couple ways which may help you save money on laminated printing.

1) Combine Heavier Paper with a Thinner Laminate –

If you need your printed piece to be rigid, one tip that can generally save you money is to use a heavy paper cardstock to print on and then apply a thinner laminate film…as opposed to printing on a standard weight of paper and then applying a thicker laminate film. The resulting overall thickness will be the same with both methods, but using a thinner laminate will almost always result in a lower cost.

2) Use a Flush-cut edge instead of a Sealed Edge –

Unless your laminated project requires the extra protection of Sealed Edge encapsulation, you should consider the more economical Flush-Cut edge method.

With the Sealed-Edge method, the lamination extends beyond the edge of the printed sheet to completely enclose the sheet in plastic. This means the printed sheet must first be trimmed to the desired size, then encapsulated with lamination, and then the plastic edges must be trimmed again.

However, with a Flush-Cut edge, the plastic laminate does not extend past the edge of the printed sheet. This allows the laminate and printed sheet to be trimmed to size at the same time, which reduces the overall production cost.

If you have any questions about lamination or have an upcoming project that requires printing and laminating, give Formax a call. We have excellent pricing on laminated printing and can offer you very helpful guidance and advice.

Take care! Keith

Custom-Printed Labels: Here’s What Your Printer Needs to Know…

December 15th, 2011 by formax

Custom labels are one of the most diverse printed products available. They can be created in virtually any size, shape or color, and can be constructed using a variety of materials, adhesives and coatings.

Sometimes referred to as stickers, decals or adhesive tags, labels are primarily used to communicate important information. Printed labels can provide identification, assist with distribution, give instructions, issue warnings, display promotional messages or serve a variety of other important purposes.

When you have a custom label project, you can expect your printer to ask a series of questions in order to accurately quote and produce the optimal label solution for you.  Below are some questions your printer will likely ask and the corresponding aspects for you to consider.

How will the Label be used?

When a customer requests custom-printed labels, the first question we ask is how the label will be used. Knowing the label’s purpose, what it will be affixed to, and the environment and handling it will be subject to, helps us determine its basic physical characteristics…

Base Material
Paper (the most economical choice)
Plastic – Vinyl, Polyester, Mylar, etc.
Metallic Foil

Adhesion Method
Permanent Bond
Removable/Repositionable
Static Cling

Protective Coatings
UV Coating
Plastic Lamination
Chemical/Moisture Resistant

How will the Label be applied?

After we know more about the label’s basic physical characteristics, we want to learn how the label will be applied and if the label will be printed upon or otherwise marked on by the customer or another party. This helps us determine the optimal format for dispersing the label as well as factors that may affect the durability of the label and its ink…

Format
Flat Sheets, multiple labels per sheet
Individual Labels
On Rolls
Fan-folded

Durability
Standard or Heavy-Duty Thickness
Subject to Heat, such as a LaserJet?
Written on by Pen, Marker, Pencil?
Matte or Gloss Finish

How will the Label look?

Determining the dimensions and appearance of the label is usually the next step. The options here are virtually endless, so it helps to discuss the most economical choices that meet the customer’s needs. Design elements to consider include…

Size and Shape
Stock or Custom Size (a Stock size avoids any die expense)
Rectangular or Square, Sharp or Rounded Corners
Oval, Circle or Other Common Shape
Specialty/Die-cut Shape

Ink Colors
Full-Color (CMYK)
PMS/Spot Colors
Black Ink Only

Other Features
Embossing
Consecutive Numbering

Because you want labels that are ideally suited for your specific application, we always recommend to our customers that they get us involved early in the process to make sure all aspects of the label are addressed. This includes pre-testing a sample of the recommended label stock.

In addition, Formax has a vast library of stock die shapes to help you avoid the expense of a custom-shaped die. We can produce just about any type of custom-printed label you might need, so let us know if you have any questions or need help with an upcoming project.

Take care! Keith

Fulfillment Lingo: What is a Corporate eStore?

November 29th, 2011 by formax

A Corporate eStore makes it easy to distribute supplies and merchandise to branch offices, field reps, franchisees, or other affiliate locations

A Corporate eStore is an online shopping application from which branch offices, dealers, franchisees, field reps, employees or other authorized affiliates can browse and order company-specific items. These items may include printing, marketing and promotional materials, samples and displays, business and office supplies, branded apparel or merchandise, or anything else offered by the company for internal use.

Provides Ease of Use and Brand Control

A corporate eStore streamlines operations by providing a single, designated resource for ordering promotional and operational materials. Because it is provided online, the eStore is a convenient, self-service application that can be accessed from anywhere, at any time. Also, the corporate office mandates all items offered through its eStore, so there is better control and company-wide uniformity for its brand.

Not Publicly Accessible

Unlike a retail eStore, a corporate eStore is not accessible to the general public. Access to the corporate eStore is granted only to authorized affiliates or employees and is log-in protected.

Often Part of a Third-Party Fulfillment Program

In many cases, a corporate eStore works in tandem with a third-party fulfillment partner that warehouses, processes and distributes the orders. The fulfillment partner may also develop and provide the eStore, tailoring it to the unique needs, features and offerings of the company.

Products in the eStore are displayed in an easy-to-use format, with descriptions and photos, making the selection and ordering process very intuitive. An order form calculates the total, plus any shipping or other charges. Depending on the arrangement, credit cards may be used as payment, affiliate offices could be billed directly, or an invoice could be sent to the corporate office.

Examples of eStore Applications…

Branch Offices – For companies with multiple offices, a corporate eStore can help distribute important documentation and supplies. The home office can order items to be sent to each affiliate office or the items can be requested by each individual location as they are needed. Training materials, operation manuals, price lists, employee benefit information, stationery, and office supplies are some of the items that can be efficiently dispersed this way.

Dealers / Franchisees – A corporate eStore can streamline the ordering and distribution of frequently-used supplies to a company’s dealer or franchise network. Each dealer or franchisee can conveniently place orders online, without having to contact the home office each time something is needed. Items commonly ordered this way include branded apparel, brochures and sales literature, business printing and stationery, banners and displays, promotional giveaways, and POS supplies.

Sales Reps / Field Reps – If a company has a sales force or service reps scattered around the country, a corporate eStore can simplify the distribution of support materials to them. Using online ordering, company reps can easily request literature, presentation folders, order forms, contracts, product samples, warranty certificates, repair parts, tools, and any other support items as they need them.

Managers / Employees – Sometimes a company chooses to let managers and certain employees order things from an online eStore rather than stocking them in-house. Any frequently-used, work-related item is a good candidate for inclusion in the eStore catalog and payment is usually made through a departmental or corporate account.  Examples of things offered to managers and authorized employees via an eStore include work shirts, hats or other apparel, operational supplies, office and desk accessories, training courses, instruction manuals, and so forth.

If your company has multiple branches, dealers, franchisees, field reps or other affiliates all sourcing the same items, either directly from you or from their own vendors, you should seriously consider an eStore with a corresponding fulfillment program. Give Formax a call at (866) 367-6221 to learn more. If you’re looking for more efficiency with less hassle, we can definitely help.

Printing Lingo: What is a Print-Ready file?

November 10th, 2011 by formax

Most commercial printers prefer that you submit a Print Ready layout file to avoid delays and unforeseen issues

Print-Ready is a term used to describe a file that has all the
specifications necessary to produce high-resolution printed output, without requiring any additional alteration or intervention.

In other words, a commercial printer can use the file “as submitted” to successfully create the desired print materials.

Common factors that prevent a layout file from being Print-Ready include…

a) Document sized improperly.

b) Colors set to RGB instead of CMYK.

c) Spot colors not properly defined.

d) Not allowing ample margins (putting information or borders closer than 1/4” from any trimmed edge).

e) Resolution not high enough (should be minimum 300 dpi at 100% size).

f) Bleeds not set up correctly (artwork should extend at least 1/8” past crop marks).

g) Crop marks missing or incorrectly placed.

h) Missing fonts or images.

i) Poor contrast between text and background.

j) Spelling and grammar errors.

The File Type is also Important…

The type of file you submit is also an important factor in determining whether a commercial printer can successfully print your layout. For example, high-resolution Adobe PDF files are universally accepted (and preferred) by commercial printers. Layout files created with other Adobe products  – such as InDesign, Illustrator or PhotoShop – also have widespread acceptance, as do QuarkXpress files. EPS and TIF files are also usually good formats for commercial printing.

Conversely, files created with Microsoft programs – such as Word, Publisher or PowerPoint – often require some intervention and conversion to make them Print-Ready. The same holds true for many other popular software programs, especially “non-professional” versions of desktop publishing packages. The file may output to your desktop printer just fine, but these types of software are rarely well-suited for output on a commercial printing press. When in doubt, check with your printer about acceptable file types beforehand.

If you have additional questions about Print-Ready files, give Formax Printing Solutions a call. We know printing concepts can sometimes appear involved or confusing. Since 1985, our goal has always been to simplify the printing process for you.

Take care!  Keith

Printing Lingo: What are Crop Marks?

November 2nd, 2011 by formax

The Crop Marks placed at the corners of this artwork layout indicate where this business card (with bleed) will be trimmed after printing

In printing, Crop Marks are thin lines placed at the corners of an image, page or artwork layout to indicate where the paper should be trimmed after printing. Because Crop Marks designate trim lines, they are sometimes referred to as Trim Marks.

Crop Marks are crucial for any piece that will be trimmed after printing, but especially if any part of the design will bleed. In printing, a bleed means that the printed design extends all the way to one or more edges of the finished document (as opposed to leaving an unprinted margin or blank area along the document’s edges).

To create a printed piece with a bleed, the original artwork must extend beyond the desired document size by 1/8” or so. Extending the artwork past the trim size prevents any unprinted paper near the edge of the finished document, which could occur if there was no allowance for bleed and the paper shifted slightly during the trimming process.

The same business card after it has been trimmed at the Crop Marks

Basically, whether there is a bleed or not,
any piece that will be trimmed after printing needs Crop Marks. Crop Marks are generally added with the same software used to create the original design. When your printer receives the artwork, it is printed onto paper that is larger than the actual document size desired. Then, using the Crop Marks as a guide, your printer trims the paper down to its final size.

Crop Marks are extremely important to ensure the project is trimmed in the proper place(s) and to the proper size. As a commercial printer, we see a lot of artwork submitted with the crop marks omitted and/or bleeds improperly set up, which unfortunately delays the turnaround time for all involved.

If you are unsure how to properly set up a bleed or add crop marks, you should notify your printer for advice before submitting your artwork for output. This is one area that cannot always be corrected downstream. Give Formax Printing a call if you have any questions about the proper use of Crop Marks in an upcoming print project.

Take care! Keith

Book Printing: What are the Advantages of Spiral Binding?

October 28th, 2011 by formax

Spiral Bound Documents Offer Several Distinct Advantages

Spiral Binding, also known as Coil Binding, is a common method for joining the pages and cover of a bound document.

It utilizes a durable plastic or metal coil that is inserted and twisted through small holes punched along the spinal edge of the book’s cover and pages. The coil joins the pages and cover as an assembly, yet still allows them to open freely.

Of all the softcover book binding methods we offer, spiral binding is probably third in popularity behind saddle-stitching and perfect binding. That’s probably because it is not quite as low cost as the saddle-stitching method nor does it offer a flat, printable spine like perfect binding. However, spiral binding does offer several distinct advantages which I have summarized below.

The Advantages of Spiral Binding…

1) The pages can be opened a full 360 degrees. A spiral bound book can fold all the way back upon itself and yet still remain flat, so it provides for easy reference while taking up minimal room on a desk or table. This makes spiral binding an excellent choice for reports, sales presentations, proposals, directories, cookbooks, instructional books and maintenance manuals. Atlases and travel guides are also commonly spiral bound because they are easier to manage when traveling. And because they can open fully, it prevents important information from getting buried near the book’s spine.

2) The pages turn easily and stay put. When opened, the pages of a spiral bound book rotate around the coil with very little resistance. So unlike other binding styles, spiral bound pages have no spinal tension in them. This allows the pages of a spiral bound document to stay put without having to be continually held open to view the contents. In addition to books, wall calendars are often spiral bound so the pages flip easily and the lack of spinal tension allows them to hang flat against the wall.

3) It can accommodate low page counts or high page counts. Spiral coils come in a variety of diameters to accommodate books of varying thicknesses. The more pages the book has, the larger the coil diameter must be for proper function and aesthetics. As mentioned, the coils can be plastic or metal, but are more commonly plastic because of the wider range of color choices. Also, plastic coils resist distortion better than metal coils, so keep that in mind if you plan to send your books, calendars or other bound documents through the mail.

4) It works well with index tabs. Because the spiral binding method allows pages to turn freely and stay put without the need to manually hold them open, it is often the best choice for bound projects that require tabbed page dividers. Dividers with printed tabs are the perfect complement to any reference document – such as a report, presentation, training manual, directory, etc. – because they allow the user to quickly locate a specific page or topic. The tabs are often printed in varying colors and/or coded numerically to make them even easier to use.

5) It is a readily available binding method. Spiral binding has widespread appeal, particularly for shorter production runs. Its popularity stems from the fact that it is a rather straightforward process that requires no adhesives, folded signatures or extensive preparation. Also, the coils are often inventoried in a variety of shapes and colors to complement a wide range of documents.

Formax Printing has been producing books and other bound documents for over 25 years. If you have any additional questions about spiral binding, or have an upcoming spiral bound project, just give us a call or send us an email.  We’ll be happy to explain all your options as well as share our money-saving ideas with you.

Take care! Keith

Print Fulfillment: Outsource Your Overhead, Risk and Aggravation

October 24th, 2011 by formax

By Outsourcing your print fulfillment function, you not only reduce your overhead expenses, you also lower your risk and aggravation

What is Print Fulfillment?

Print Fulfillment, also known as Literature Fulfillment, is an important business function for many organizations. The print fulfillment process varies from company to company, but it generally involves the warehousing of printed items, a method of receiving orders for the items, the gathering of items to be shipped, the packaging and addressing of the items, the shipping or mailing of the items to the correct recipients, and confirmation that the orders have been filled.

An organization may use a print fulfillment program for promotional purposes, to fill customer orders for printed matter, or as a method to streamline the distribution of print materials to affiliate locations…

Promotional  Purposes – a fulfillment program can be set up to distribute print materials that help build awareness, stimulate interest, and encourage inquiries. Catalogs, brochures, info and sample packs, branded premiums, and coupons are common examples of printed items used to promote a product or company. A promotional fulfillment program could be a one-time event or an ongoing campaign. Also, promotional fulfillment could be targeted at new prospects and/or existing customers.

Fill Customer Orders – a fulfillment program is commonly used to efficiently fill customer orders for printed items. For example, businesses that sell books as a primary or secondary source of income use a print fulfillment program to satisfy orders. Other popular items distributed through print fulfillment programs include educational materials, repair and training manuals, sheet music, calendars…basically any printed item that is offered to consumers can be part of a print fulfillment program.

Streamline Distribution to Affiliates – some organizations use a print fulfillment program to distribute sales materials and operational supplies to branch offices, field reps, dealers, franchisees or other associated locations. Common printed items distributed in this manner include price lists, order forms, contracts, displays, employee benefit information and business stationery. Non-printed items, such as repair parts, tools and general office supplies are also sometimes distributed along with the printed items.

Some companies still handle their Print Fulfillment operation in-house, but an increasing number are Outsourcing this vital business function to a third party provider.

Why Outsource Print Fulfillment?

Based on our experience through the years, the three main reasons an organization chooses to outsource its print fulfillment function rather than perform it in-house are: 1) to reduce overhead, 2) to reduce risk and 3) to reduce aggravation.

Reduce Overhead – by outsourcing fulfillment, you have no large upfront investments or capital expenditures. You don’t have to rent or purchase warehouse space to store, pack and ship your goods. There’s also no outlay for employees, utilities, insurance, security, forklifts or equipment, software, or maintenance needed to run the warehouse.

With outsourcing, you pass most overhead expenses on to your fulfillment partner. You only pay a pre-determined rate based on the services you actually utilize, making your fulfillment expenses predictable and easy to budget. So instead of having your money tied up in warehouse-related expenditures, you are free to invest in new products, marketing efforts, and sales growth.

Reduce Risk – once you commit to a warehouse lease or purchase your own storage facility, you have obligated a large portion of your operating cash… whether your products move off the shelves or not. This is particularly risky for a new or growing business which does not yet have an accurate sense for how the future may play out. Hiring your own warehouse staff is also a risk because your order volume may encounter seasonal or unforeseen fluctuations – you may have too many workers one week and not enough workers the next.

However, by outsourcing your fulfillment operation, you basically only pay for services as your products get packed and shipped…not as a large upfront outlay. Outsourcing turns your fulfillment cost into a predictable cost-per-order. And you’ll never have to worry about expanding or scaling back your space, staff or systems if your business should increase or decrease.

Reduce Aggravation – chances are your expertise lies somewhere other than warehousing, packing, shipping, order tracking and returns processing.  So for many businesses, in-house print fulfillment becomes an incredibly time-consuming process. Needless to say, the hassles associated with managing inventory, personnel, shipping and other daily fulfillment tasks can greatly interfere with your core business activities.

Fortunately, the core business activity of a fulfillment outsource center is FULFILLMENT. So it is streamlined for efficient receiving, storage, gathering, packing and distribution. It even handles any returns. So you don’t have to do any time-consuming fulfillment tasks at all …or even oversee them. You outsource your entire fulfillment operation to a specialized partner and then spend your valuable time on marketing, sales, new product ideas and whatever else helps your business grow.

Formax Printing Solutions would like to become your fulfillment outsource partner! With over 25 years experience, state-of-the-art facilities and a centralized location, we can make your print fulfillment program a resounding success. Give us a call and let us demonstrate how we can help grow your business…while reducing your overhead, risk and aggravation.

Take care! Keith

Laminated Printing: Don’t Overlook the Importance of Rounded Corners

October 18th, 2011 by formax

Laminated Printing with Rounded Corners is not only Safer to Handle, it also has a More Finished Look

The clear plastic film used to laminate printing is available in a variety of thicknesses. The thicker the laminate used, the more rigid the finished piece becomes. And as the piece becomes more rigid, a sharp 90-degree corner is more likely to cause a skin puncture or other injury.

That is why we always recommend rounding the corners of laminated pieces if they will pose a hazard during handling. For example, printed pieces covered with a laminate of 5 mil or thicker should always have its corners rounded. This applies whether the finished piece has a sealed edge or is flush cut.

Thinner laminates, such as 1.5 or 3 mil, can also pose a danger. This is particularly true if the finished piece is flush cut instead of having a sealed edge, or if the laminate is applied over a thick paper substrate. In these instances, the resulting rigidity of the corners should be weighed against the frequency of handling to determine if rounded corners are necessary.

As a rule of thumb, the corners can generally remain square (un-rounded) if the finished piece is thin enough to remain pliable at its edge. However, if the laminated pieces will be handled by children, such as flash cards or other educational materials, it is a good practice to round the corners regardless of the thickness. When young kids are involved, it is always better to err on the side of caution.

In addition to softening sharp edges for safety reasons, corner rounding also adds a more finished and professional look to laminated printing. If you have a lamination project coming up in the near future, give Formax Printing Solutions a call. We have great pricing on printing and laminating!

Take care!  Keith

Laminated Printing: Sealed Edge or Flush Cut?

October 13th, 2011 by formax

Print materials are laminated to increase longevity. In most cases, lamination is applied to printing that will be subject to stains, smudges, moisture, oil, grime, wrinkles, tears or anything else that might shorten its life.

The lamination applied to printing is a clear plastic film, with either a gloss or matte finish. It can be applied to the face only, or it can be applied to both sides of the printed piece. Since the primary goal of lamination is protection, our experience has shown that the vast majority of laminated pieces have the plastic film applied to both sides.

Even though lamination is applied over the printing, it still allows the printing to be read very clearly and in most cases actually enhances the appearance and contrast of the ink colors. In addition, lamination is available in a variety of thickness to add increased strength and rigidity to printed pieces.

Depending on the intended use and environmental conditions, laminated pieces may be produced with a Sealed Edge or Flush Cut.

What is a Sealed Edge?

Sealed Edge Lamination extends beyond the edge of the printed piece to provide maximum protection from moisture and other contaminants

A Sealed Edge is created when a printed piece is sandwiched between two pieces of plastic laminate film that extend past the edge of the printed piece. This allows the two sheets of film to bond to each other around the entire perimeter, thus totally encapsulating the printed document in plastic.

A Sealed Edge provides the ultimate protection against contaminants and is used when the printing may be subject to frequent handling or used in a harsh environment. The overhang lip created by the Sealed Edge method is usually in the range of 1/8” – 1/2” to produce a strong bond and ensure that fluids and dirt never contact the edge of the printed paper substrate.

Common uses for Sealed Edge lamination include restaurant and bar menus, factory signage, machinery hang tags, identification cards and educational materials.

What is a Flush Cut?

Flush Cut Lamination is trimmed even with the edge of the printed piece to provide a clean line and maximum visual appeal

A Flush Cut refers to lamination that is trimmed even with the edge of the printed piece. A Flush Cut offers aesthetic benefits, but the edge of the printing is not completely enclosed in film. Therefore, it does not completely protect the edge of the paper from moisture, oil or grime like the Sealed Edge method.

As you would expect, Flush Cut lamination is not recommended for printed items that are handled excessively or used in damp or dirty conditions. However, it is still a very popular method for many other applications. These include business cards, bookmarks, presentation folders and the interior pages of a book or binder.

If you have any questions about lamination or have an upcoming laminated project, give Formax Printing Solutions a call. Whether your print project requires Sealed Edge or Flush Cut lamination, we can offer you helpful guidance and money-saving ideas.

Take care! Keith