In printing, the term Collate refers to the gathering and arranging of individual sheets or other printed components into a pre-determined sequence. Basically, Collating creates consistent, logical sets from multiple parts.
What Does Collate Printing Mean?
Collate printing means arranging the printed pages of a document in a specific, organized order, ensuring that multi-page documents are assembled correctly and ready for binding or distribution. This process is particularly useful for creating multiple copies of documents like booklets or reports, where maintaining the proper sequence of pages is crucial.
For example, if you're printing multiple copies of a document with pages numbered 1, 2, and 3, with collation enabled, the printer produces sets like this:
- Copy 1: Pages 1, 2, 3
- Copy 2: Pages 1, 2, 3
- Copy 3: Pages 1, 2, 3
Without collation, the printer would print all copies of each page together, like this:
- All copies of Page 1
- All copies of Page 2
- All copies of Page 3
Collation is particularly useful for preparing packets or booklets where each copy needs to be in the correct order, saving time and effort in manual sorting.
Examples of Collated Documents
A short-run perfect bound book would require its pages to be collated in numerical order before it could be bound. Also, multi-part forms and checks are created from individual sheets collated in a specific sequence.
Diagram A illustrates four sets of documents that have been collated. Diagram B illustrates four sets of documents which have not been collated.
Related article: What is Finishing?
Bear in mind that the individual parts of a print project can be collated without having to be bound or fastened together. For example, promotional packets - like those used for seminars, sales presentations, trade shows and other marketing purposes - are often collated in advance for easy distribution. Likewise, printed instructional handouts may be collated in a particular order but are not necessarily bound or fastened together.
Several Ways to Collate Documents
Collating can occur as the various components are being created on the printing press (online collation) or it can occur as a separate step after the components have been printed and removed from the press (offline collation).
Depending on the project's complexity, offline collation can be automated or performed as a manual operation. Generally, if the pieces within a document set have similar characteristics they can be collated with an automated piece of equipment.
However, if the components of a particular document set are dissimilar - such as a saddle-stitched product catalog, two Z-folded brochures, a dozen multi-part order forms and a business card - this would not be a good fit for automated collation and would require collating by hand.
Related article: What is Book Binding?
Collating is Often Part of a Fulfillment Program
In my experience, fulfillment programs often involve the collation of print materials. Whether a one-time promotion or ongoing campaign, many assembly and kitting operations generally have a collated subcomponent. This is particularly true for fulfillment programs that require the distribution of literature, info packets, folders or binders.
If you have an upcoming print project, give Formax Printing a call at 866-367-6221. Or, if you already know your specs, submit our easy quote form. As always, we look forward to assisting you!
Take care! Rick